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Painting the Last White

Posted on September 22, 2013December 14, 2013 by Jared Yates

Before painting time I worked on two dangling firewall forward tasks. The firs twas to make a support for the tailpipe where it passes under the firewall. This is totally made up by me, so it may not work. I started with a few inches of angle aluminum. Two holes are matched to the holes that are occupied by screws that connect the tunnel to the firewall. The other two holes are to be occupied by springs. Then I just removed material that wasn’t around the holes.

Rough Cut Angle
Rough Cut Angle

Finished Mount
Finished Mount

I also needed to extend the top of the front baffles a little above the standard Vans height. Since those guys usually use a prop spacer, their cowling is probably a little bit shorter at that station. I started with posterboard extensions, since posterboard is much easier to cut and replace.
Baffle extensions
Baffle extensions

It was really hard to try and match the bends in radius and location, so I made the extensions in pieces.
One side in pieces
One side in pieces

One side done
One side done

Both sides done
Both sides done

Then I mixed up a batch of white paint and sprayed the cowling, the underside of the roof, the door tubes that previously peeled, and the front edge of the horizontal stab root fairings. Those will end up with a tiny triangle of white paint where the stripe continues.

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