Skip to content

Jared and Tabitha's Bearhawk Construction Log

The story of N805TB

Menu
  • Bearhawk Flight Training
  • Recent Posts
  • Search
  • Welcome to Our Building Log!
  • Privacy Policy
Menu

Bending the Long Guards

Posted on February 15, 2010May 12, 2010 by Jared Yates

Since my toy brake only bends pieces up to 18″ wide, I had to find another way to bend the longer rudder cable guards. They are 25″ and 29″. Brad was nice enough to let me use the brake at his shop. It was a combination roll/shear/brake from Northern tool, and the dies were really sharp. I used Bob’s tip from the ancient Beartracks to make a protective shoe. I ran over to lowes and picked up a roll of flashing, then used the shear to cut strips that were wider than 30″ and about 3″ across. I bent those in the brake, then sandwiched the good aluminum parts between. The flashing was thin, so I ended up using about 6 pieces above and 2 below in order to get a radius that was acceptable for the 2024T3 guards.

Leave a Reply

You must be logged in to post a comment.

Navigation

  • The Most Recent Posts
  • Posts about Building
  • Posts About Flying
  • Commentary Posts
  • Bearhawk Flight Training
  • Buy Your Own Bearhawk Kit!
  • Our Bearhawkstore.com
  • Meet More Bearhawk Builders
  • Privacy Policy
© 2025 Jared and Tabitha's Bearhawk Construction Log | Powered by Superbs Personal Blog theme